Blue giant dock leveler installation manual

Complete installation instructions supplied with every unit. Shop for parts for your blue giant dock leveler including holdowns, fasteners. Blue giant is a premier solutions provider of safe, effective, and technologically innovative loading dock and material handling equipment. Blue giant mechanical holddown installation part 2. Engineering design the bluff ezpull dock leveler design offers a tremendous ergonomic solution when compared to other available dock leveler designs.

Blue giant m service manual pdf download manualslib. Please read all instructions carefully before installing this. We have 1 blue giant h6008 manual available for free pdf download. Edge of dock leveler freight line trailer design 72. They also compensate for the up and down float of the trailer bed during loading and unloading procedures. Blue giant hydraulic levelers an impressive combination of usability and longevity, blue giant hydraulic dock levelers are highperformance systems that operate at the touch of a button. The mdcm series edgeof dock leveler from blue giant is ideally suited for applications where pit leveler installation is not feasible or standard fleet bed heights are serviced at the loading dock. Owners manual and installation guide for dock boards.

The dock is stored the dock is stored in the vertical position inside the building, allowing the overhead door to close completely, which reduces door damage. A faulty dock leveler is a potential source of danger to the operator. The blue giant useries vertical storing dock leveler provides a complete energy efficient seal. Strategically welded enhanced jbeams provide an exceptional level of structural sturdiness, improving product lifetime. Ezpull edge of dock leveler owners manual read entire manual prior to unit installation. Dealers must spend the time to look up the part and part number before soliciting the manufacturer for assistance. We have 1 blue giant aseries manual available for free pdf download. The mdcm series is easily installed to the dock face, providing an efficient self storing docking unit, replacing cumbersome dock plates. This is acceptable for most gas or propane forklifts but is.

Powered by a tankless, oilfree compressor, the air cylinder dock leveler is one of a kind in the industry. Our large and diverse product line includes dock levelers, vehicle restraints, elevating docks, seals and shelters, powered and manual stackers, smart controls, and complete dock safety systems. Its features include onboard diagnostics, touchsensitive function buttons and keypad, and a stop button that can halt the deck, lip, and restraint in midtravel. All pourin pans are shipped in assembled form, as an i. Thoroughly read and understand entire contents of this manual prior to installation andor operation of this equipment. When the blue genius gold series touch control panel appeared on the market in 2009, it revolutionized dock equipment operation.

Hydraulic conversion kit installation manual allrite dock and door. The blue giant aseries hydraulic dock leveler is a high performance system. The blue genius gold series iii controls dock leveler and vehicle restraint combinations. Installation and operating instructions contained in this users manual.

The handle then conveniently selfstores out of the way. Some features illustrated may be optional in certain market areas. Routine servicing and maintenance regular maintenance and care of the dock leveler is very important for cost and operation efficiency and more importantly. In the event the manual cannot be sourced, the manual. Read and understand entire contents of this manual before installing, operating or performing maintenance on this equipment. Blue giant offers a full line of dock levelers, dock safety equipment, accessories, ergonomic and scissor lift equipment, and industrial trucks. The blue giant useries mechanical dock leveler is a high performance. Never use hands to lift dock ramp andor lip onto vehicle or to store dock leveler. Spring, threaded rod assembly for 200034002 kit 2000346. Blue giant airbag dock leveler owners manual pdf download. It is the installers responsibility to comply with the following. Designed to suit door openings up to 10 w x 10 h 3,048 mm x 3,048 mm, the blue giant air frame inflatable dock seal allows full access to trailer interiors. With each pass they experience an unpleasant jarring effect created by the bumps and gaps that exist in outdated leveler designs so does their equipment and the product being transported. Many forklift operators travel across conventional dock levelers more than 100,000 times each year.

About the useries airbag dock leveler with single push button controls the useries airbag dock leveler combines blue giant s advanced, environmentally friendly air lifting system with the same durable structural design that has made blue giant a. Failure to do so could result in death or serious injury. The folding lip of the dock leveler then folds back in place when the trailer leaves. These dock levelers have a quick and easy positioning system. Ubeams welded at dynamic impact points guarantee sturdy deck support. If curb angle does not overlap these holes, use the back plate as a template and drill four holes 58 dia. Be sure that installation, operation and maintenance are performed by qualified personnel. Ibeams welded at dynamic impact points guarantee sturdy deck support. Dock levelers bridge the gap and height difference between the dock and the trailer. Vertical storing dock leveler the blue giant vertical storing dock leveler is the perfect solution for facilities that must maintain strict temperature contr. Below is a list of best practices for dock equipment usage and maintenance. Mar 25, 2016 edge of dock leveler replacement serco. The beacon brand dock leveler is designed as hydraulic, manual or air powered to adjust for the height differences between trailer truck bed and loading dock.

Page 3 group 02, section 01, page 1 introduction mechanical dock leveler blue giant dock levelers are identified by information located on an i. They also compensate for the up and down float of the trailer bed during loading. Mechanical dock leveler mka lb mka hd mka 0 mseries w. It has a fixed rear hinge, but flexes up to 4 101mm when under load to maintain. An internal oiltempered spring on the header air bag and counterweight retraction design on the vertical bags supp. Drill each hole in the concrete using a 58 16mm or carbide tipped masonry drill bit. Concurrent with our continuing product improvement program, specifications are subject to change without notice. Blue giant hydraulic leveler owners manual perma tech inc. Parts for blue giant dock levelers ddm garage doors. The units bridge the gap and height difference between the loading dock and the truck trailer. The simple, smooth performance and easy to position design eliminates the lifting and difficult. Mdc series hydraulic edgeofdock leveler installation and. High tensile enhanced jbeams are welded at dynamic impact points on the underside of the deck, preventing dishing and providing structural integrity.

With innovative features such as jbeam deck support and a highly efficient ratchet holddown system, the blue giant mechanical dock leveler has an industrywide reputation for quality and performance. Offers ezhang installation and provides powerful and efficient performance perfect for trailers with a limited working range. Never try to lift or move any part of the dock leveler. I created this video with the youtube video editor. Hydraulic components increase operating efficiency and reduce maintenance requirements. The dock is stored in the vertical position inside the building, allowing the overhead door to.

This manual is to serve as the primary source for part number identification. The blue giant useries hydraulic dock leveler is a high performance system. Mechanical dock levelers models cm, wl and ws with hydracam lip extension users manual installation, operations, maintenance and parts part no. Vl vertical storing dock leveler installation manual daco. Just lift the selfstoring handle and pull it to the dock floor. About the vertical storing dock leveler the blue giant useries vertical storing dock leveler provides a complete energy efficient seal.

The blue giant useries mechanical dock leveler is a high performance yet easy to operate system. It is designed to tilt up to 4 102 mm on either side, allowing full width contact. Mechanical dock levelers blue giant equipment corporation 85 heart lake road south brampton, on canada l6w 3k2 tel 800 668 7078 fax 888 378 5781 email. The operator and maintenance staff should read this manual and follow training before working with this machine. About the useries dock leveler with blue geniustm controls the blue giant useries hydraulic dock leveler is a high performance system. The installation of blue giant dock products should comply with all applicable local or national building codes and regulations, including any that. This manual applies to dock levelers manufactured beginning march 2014 with the serial numbers 61106334 and higher. About the aseries hydraulic dock leveler with strongarmtm dock lip barrier and blue geniustm controls the blue giant aseries hydraulic dock leveler is a high performance system. The lip of the dock leveler rests on the trailer when the handle is lifted. Dock leveler owners manual this manual covers dock levelers built after serial number. The useries air cylinder dock leveler harnesses the power of air to deliver the same heavyduty, proven performance that makes blue giant dock levelers a standard at loading docks worldwide. The useries air cylinder dock leveler harnesses the power of air to deliver the same heavyduty, proven performance that makes blue giant dock levelers a. Blue giant mechanical holddown installation part 2 youtube. Mdc6630m, mdc7220m, mdc6625, mdc7230m, mdc7225, mdc7825, mdc7830m.

Standard blue giant warranty universal hydraulic conversion kit conversion kit cw plastic reservoir issue date. Owners manuals are supplied with each product that is shipped from the factory. Keep hands and feet clear of dock leveler pinch points at all times. The ezpull dock leveler will accommodate a maximum of five 5 inches above dock and five 5 inches below dock, providing 18. The installation of blue giant dock products should comply with all applicable local or national. Aseries hydraulic dock leveler with blue genius controls operators manual safety message color identification this manual includes colorcoded safety messages that clarify instructions and specify areas where potential hazard exists.

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